What’s wrong with my glow plug? (pt 5…)

Posted in glow plugs on February 2nd, 2012 by admin

What happened to my glow plugs this time?  Southwest Diesel has come across another unfortunate glow plug issue.

Terminal stud damaged

The stud is damaged.

Cause:

  • Excessive terminal-nut tightening torque
  • Use of incorrect wrench

Effect:

  • Terminal stud shears off, damage to hexagon, short circuit.

Corrective:

  • Use appropriate torque wrench
  • Torque glow plug according to specifications
  • Replace with Bosch quality glow plugs from Southwest Diesel
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What’s wrong with my glow plug? (pt 4…)

Posted in Diesel, glow plugs, injection timing on January 25th, 2012 by admin

No glow-plug continuity

No glow-plug continuity

Cause:

  • Annular gap between plug shell and heating element constricted or blocked by carbon deposits and the regulating coil remains cold allowing excessive current to reach the heating coil.

Effect:

  • Break in heating wire, premature failure

Corrective Action:

  • Check injection system
  • Check/reset injection timing
  • Torque according to specifications
  • Replace if necessary

 

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9 Myths and Facts About New Clean Diesel Cars

Posted in Diesel, emissions, Engine on January 23rd, 2012 by admin

9 Myths and Facts About New Clean Diesel Cars

http://www.thedailygreen.com/environmental-news/latest/new-clean-diesel-cars#comments
By Nick Chambers

Not long ago the word “diesel” was synonymous with loud, smelly, and unreliable vehicles in the United States. In fact, over the last several decades diesels had all but disappeared as an option for American passenger cars — becoming relegated to the lives of work trucks and heavy-duty pickups.

Throw in a recent fuel price crisis, mix it with a dramatic shift in regulatory policy, and today Americans are being reintroduced to diesels at an increasing pace — but these aren’t your grandpa’s diesels. Here’s a look at some common myths and facts about diesel cars:

Myth: Diesels have dirty tailpipes
No, these “clean diesels” rely on advanced and intricate emissions-scrubbing technologies to make them some of the least-polluting and most efficient cars on the road. When combined with the fact that all diesel fuel now sold in the U.S. is the ultra-low sulfur type, modern diesel toxic and smog-producing emissions are lower than even some efficient gasoline-powered cars. You might think low emissions and high efficiency would go hand-in-hand with horrible performance, but all of today’s clean diesels are turbocharged and have boatloads of power to help them get up and go.

Myth: Diesels are worse for the climate
While diesels have become cleaner when it comes to traditional pollutants that cause smog, acid rain and toxic air pollution, many believe they are still dirty when it comes to greenhouse gases. It’s not as clear cut as that. Diesel fuel does contain more carbon dioxide per gallon than gasoline (diesel=22.2 pounds CO2/gallon, gasoline=19.4 pounds CO2/gallon, according to the Environmental Protection Agency), but that doesn’t necessarily mean a given diesel vehicle will pump out more carbon dioxide than a comparable gasoline vehicle. It all comes down to how efficient the engine itself is. Since diesel contains about 14% more carbon dioxide per gallon, if the comparable gasoline engine is more than 14% less efficient than the diesel would be the worse polluter. Many diesels are more than 14% more efficient than a comparable gasoline engine, so they emit less carbon dioxide per mile traveled — although some don’t.

Fact: Diesel engines last a long time
Myth: Diesel cars are therefore cheap to maintain
Diesel engines are built with very robust components, and diesel fuel itself is a good lubricant, reducing wear on the engine’s components. As a result, diesels are known for their longevity, with engines that typically last longer than the rest of the vehicle. But that doesn’t always translate into maintenance savings; they still need regular oil changes and service. Because many of them are made by high-end German car manufacturers, service costs can be astronomical — with pricetags several thousands of dollars higher than their gas-powered counterparts.

Fact: Diesel engines are noisier
Although modern clean diesels are much quieter than their forebears, they still generate clunky knocking sounds that gasoline engines don’t make — which have been known to send a new diesel owner scurrying to the dealer to make sure their car isn’t broken. These special (some might say, endearing) sounds result from how the engine burns diesel fuel: in a gas engine a spark plug ignites the fuel, in a diesel engine fuel is mixed with highly compressed hot air to cause it to ignite. It is this high compression that results in the knocking noises — and also makes a diesel about 20-30% more efficient than a comparable gas engine.

Fact: Fuel economy often exceed expectations
When looking at the window stickers of diesel cars, the fuel economy listed may be lower than the mileage you see in real-world driving. This is due to the way the U.S. Environmental Protection Agency tests cars; in general, most drivers of modern diesels will find their fuel economy is several miles per gallon higher than the window sticker.

Myth: Good fuel economy means low fuel cost
Even though a diesel car is much more efficient than a gas-powered car of the same type, it isn’t always that easy to figure out if it will save you money at the pump. In the U.S., diesel fuel tends to be more expensive than gasoline — thanks in part to lopsided federal tax rates — and diesel rises and falls based on different factors than gasoline. So when gasoline is priced low, diesel can still be high, and when gasoline is high, diesel fuel can be even higher. It is rare that diesel is a priced lower than gasoline. To determine if a given diesel vehicle will save you money at the pump you need to do a little bit of math. Of course, no one can tell you what the price of diesel or gasoline will be in the future, but if trends hold, diesel will always be more expensive.

Myth: If you buy a clean diesel, you get a tax break
Since 2006, there has been a federal tax credit of up to $3,400 that applied to clean diesels. Unfortunately, it applied only to the first 60,000 clean diesel or hybrid cars sold by each manufacturer, and for all diesels on the market, the tax credit has expired.

Myth: It’s easy to burn biodiesel
Some people buy diesels expecting to be able to fill them with biodiesel, but unfortunately, due to the modern advanced emissions equipment on-board, high blends of biodiesel are out. Most manufacturers only allow up to 5% biodiesel mixtures because the biodiesel tends to “gum up” the emissions equipment, causing it to fail over time.

As you can see, it’s not as easy as you might like to determine if clean diesels will save you money in the long run, but you can be sure they will be solidly engineered, fun to drive, reliable, produce low emissions, and last you some time to come.

Related: Reviews of the Best New 2011 Diesel Cars

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Detroit Diesel Delivers 100,000th DD Platform Engine – Truckinginfo.com

Posted in Diesel on January 23rd, 2012 by admin

Detroit Diesel Delivers 100,000th DD Platform Engine – Truckinginfo.com.

What’s wrong with my glow plug?…. (pt 3)

Posted in glow plugs, heating element, injection timing on January 23rd, 2012 by admin

Heating element melted/broken off

Heating element broken off or meltedCause:

  • Incorrect injection timing
  • Carbon buildup on nozzles
  • Engine damage (due to valve damage, piston seizure, seized piston rings, etc.)
  • Leaking nozzles

Effect:

  • Glow plug casting overheats, melts, or breaks

Corrective Action:

  • Check injection system (i.e. nozzle-and-holder assembly)
  • Check/reset injection timing
  • Check for engine damage
  • Replace with Bosch quality glow plugs
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What’s wrong with my glow plugs? (pt 2…)

Posted in glow plugs, heating element on January 12th, 2012 by admin

Depressions in heating element

Depressions in heating element.Cause:

  • Operation with excessively high voltage, i.e. vehicle jump started
  • Excessively long energization (power supply/preheating relay)
  • Incorrect post-glow with running motor
  • Incorrect glow plug installed (no post-glow capability)
  • Increased alternator voltage

Effect:

  • Break in heating wire

Corrective Action:

  • Check pre-glow system
  • Replace preheating-time relay
  • Replace with Bosch quality glow plugs.

What’s wrong with my glow plugs? (an 8 post series)

Posted in glow plugs, heating element, injection timing, injector spray pattern on January 10th, 2012 by admin

Ceramic heating element brokenGlow plug with broken heating element

Cause:

  • Incorrect injection timing
  • incorrect injector spray pattern
  • Supply voltage too high (incorrect application)

Effect:

  • Ceramic heating element becomes too hot and breaks.

Corrective Action:

  • Check engine for oil consumption
  • Check control unit function
  • Check/reset injection timing
  • Replace with Bosch quality glow plugs
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How the turbo system works

Posted in Diesel, Engine, intercooler, power, turbo, turbocharger on January 10th, 2012 by admin
Garrett Turbocharger

A Garrett Turbo for your vehicle?

Engine power is proportional to the amount of air and fuel that can get into the cylinders. If we want our engine to produce more power the ultimate objective is to draw more air into the cylinder. Installing a Garrett turbocharger will increase the power and performance dramatically.

How does a turbocharger get more air into the engine?

  • Ambient air passes through the air filter before entering the compressor.
  • The air is then compressed which raises the air’s density.
  • Many turbocharged engines have a charge air cooler(inter-cooler) that cools the compressed air to further increase its density and to increase resistance to detonation.
  • After passing through the intake manifold, the air enters the engine’s cylinders, which contain a fixed maximum volume.  Since the air is at an elevated density, each cylinder can contain an increased mass of air.  Higher air mass flow allows a higher fuel flow rate.
  • After the fuel is burned in the cylinder, it is expelled during the cylinder’s exhaust stroke into the exhaust manifold.
  • The high temperature gas then continues on to the turbine. The turbine creates back-pressure on the engine  which means engine exhaust pressure is higher than atmospheric pressure.
  • A pressure and temperature drop occurs across the turbine, which harnesses the energy of the exhaust gas to provide the power necessary to drive the compressor.

And that is how a turbo system works.  Thanks for reading, if you need to purchase a turbo please click here or call us at 800-658-5806 we are happy to answer all your questions.

Diesel Diva

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Jaguar Diesel to travel coast to coast

Posted in Diesel, Engine, Jaguar on December 29th, 2011 by admin

http://dieseldig.com/2011/11/11/jaguar-xf-diesel-crossing-usa/

The first diesel Jaguar to enter the US.  The Jaguar XF 2.2L diesel’s journey is being driven by two independent UK test drivers who will be tracking the trip through facebook and twitter; including posts and pictures from the trip.

Despite being the most fuel efficient Jaguar ever created, the XF 2.2 produces 190 HP and 332 lbs ft of torque, to allow the XF to accelerate from rest to 60mph in just 8.0-seconds before reaching a top speed of 140mph. The XF 2.2 emits just 149 g/km of CO2.

It will feature a water-cooled turbocharger with low-friction pistons, new injectors, and a new crankshaft. The new configuration allowed Jaguar engineers to add a new oil pan and new electronic systems which affect the crankshaft to allow the new intelligent Stop-Start system to operate more efficiently. The new engine will be mated to an advanced eight-speed ZF automatic gearbox, with the seventh and eight ratios effectively acting as overdrive gears.

Watching the diesel engine transition from heavy duty trucks and light -medium trucks that were for “work and the rugged”, to the everyday vehicle is exciting.  The diesel vehicle is growing and changing, to fit the needs of the everyday customer,  now if we could just grow the acceptance and lose the bad 70′s image of the diesel here in the USA the diesel could grow.

Diesel is taking on the look of luxury in the recent years; BMW, AUDI, Mercedes and now Jaguar.

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Tips for Diesel Owners from Stanadyne

Posted in Diesel, Engine, Filters, Fuel Filters, Fuel Systems on October 7th, 2011 by admin

Tip 3…

Water in Fuel

The greatest enemy of diesel fuel injection components is water.  Once the water enters the system, it will rapidly wear and oxidize steel components and lead to:

  • Rusting and corrosion of components
  • Governor/metering component failure
  • sticky metering components (both pump and nozzle)
  • Injection component wear and seizure.

Water contamination can exists in diesel fuel in three forms:

  1. Emulsified water, where the water is suspended in the fuel like oil and vinegar.
  2. Free water, where the water is separated from the fuel and usually found on the bottom of the fuel/storage tanks.
  3. Dissolved water, where the water has been chemically dissolved in the fuel, like sugar in liquid. *The warmer the fuel, the more water will be dissolved, but as temperatures drop, the water will come out of the solution in the form of free water.

 

Free or emulsified water must be removed from the fuel to prevent corrosion and damage to the fuel system.  The best way to do this is with a Stanadyne Fuel Manager filter incorporating a water separator.  Be wary of certain additives which claim to “remove water.”  In fact, they dissolve the water, which eventually will pass through the filter and attack the injection components. Stanadyne additives demulsify the water, pulling it out of solution so the filter/water separator can more effectively remove it.

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